Make vs Buy Decision


FreshOps | July 2025

Practical Insights for Fresh Food Operations

Make vs. Buy—Don’t Let “Great Deals” Become Costly Mistakes

Hey Reader,

In fresh food operations, the make versus buy decision is rarely black and white. The commodity space offers a wide range of product specs, each designed to meet a different customer need. But what looks like a win for them may not translate into bottom-line results for retailers or further processors.

Here’s the reality:A commodity spec might look attractive at the point of purchase, but unless you’ve validated the true cost to transform it into a retail-ready product, you’re taking a risk.

Transformation costs, labor, and yield loss can quickly erode any savings and what seemed like a “great deal” can turn into a margin drain.


Best Practices for Smarter Decisions

Know Your True Cost to Produce

  • Map the full transformation process for every spec you’re considering.
  • Account for labor, yield, equipment, overhead, & especially added time - not just raw material price.

Validate Labor and Yield Assumptions

  • Don’t rely on historical data when changing specs or suppliers.
  • Test and measure the impact on labor and yield before making a switch.

Equip Your Purchasing Team to Ask the Right Questions

  • Push beyond price: What specs are available? What’s included? What’s the impact on your process?
  • Build a clear understanding of options before committing.

Focus on Total Cost, Not Just Purchase Price

  • Lowest price doesn’t always mean lowest cost.
  • Factor in transformation, waste, and throughput to see the real impact.

Challenge Whether Transformation is Value-Add

  • Is converting commodity specs in-house truly adding value for your customers, or is it pulling focus from your core strengths?
  • Sometimes, paying more for a ready-to-use spec frees up your team to deliver where it matters most.

Bottom Line:

Smart purchasing is about understanding the total cost to deliver a finished product & not just chasing the lowest price.

Before jumping on a commodity deal, make sure you know exactly what it’ll take to turn it into shelf-ready value.


Found this valuable? Share the knowledge

Hopefully you're finding some value in being a FreshOps subscriber. Don't keep it a secret, please share it with others.

Click here to subscribe to FreshOps

Unless you are using these tips to make yourself look better, in which case, I understand but would still share it with at least one person.


Judson Armentrout
FreshOps | Practical Insights for Fresh Food Operations

buildingblock.solutions


P.S. IFFA Recap is available!

Get the Ultimate IFFA 2025 Recap Report - actionable insights from the show floor, without the airfare, jet lag, or $12k expense.

Buy It Here


P.P.S. Want to know 5 Cost Saving Upgrades from IFFA?
Not sure if the Recap report is for you? This FREE 2 page guide shares some of our insights that could provide immediate value to your operation.
Get the free pdf guide here

FreshOps Newsletter

FreshOps is a practical operations newsletter that challenges conventional wisdom in protein and grocery—helping leaders think differently about operations to drive value, improve cost, and prepare for what’s ahead.

Read more from FreshOps Newsletter

FreshOps | January 2026 Practical Insights for Fresh Food Operations Smarter Inspections, Better Margins Hey Reader, If you want to improve your yields, reduce cost variance, and make smarter purchasing decisions, don’t start on the production floor—start at the dock. Over the past four months, one FreshOps partner captured over $900,000 in credits through enhanced raw material inspections. That’s not a rounding error. That’s the result of disciplined, consistent evaluation of inbound...

FreshOps | January 2026 Practical Insights for Fresh Food Operations The Operational Blind Spot: Second Shift Standards Hey Reader, Ronald Reagan’s famous line, “Trust, but verify,” might as well be the mantra for operations leaders managing multiple shifts. It’s easy to assume that your standards are being followed, especially if KPIs look good on paper or your management team reports that “things are on track.” But assumptions won’t protect your margins or your reputation. If you’re not...

FreshOps | December 2025 Practical Insights for Fresh Food Operations The Hidden Bottleneck in Automation: Maintenance Talent Hey Reader, When Ford CEO Jim Farley recently said he’s struggling to find qualified mechanics, he wasn’t just talking about cars. Every industry built on physical production is facing the same reality: the machines are getting smarter, but the workforce isn’t keeping pace. In fresh food manufacturing, where automation is rapidly reshaping operations, the critical...